Color Shuttle Screen Printer KLK-YS01-1

Product Introduction

The Color Shuttle Screen Printer KLK-YS01-1 is an automated screen printing machine designed for multi-color printing on glass bottles and cosmetic containers. It supports round, oval, square, and rectangular containers and combines automatic loading and unloading, CCD and servo pre-registration, servo-driven printing, flame pre-treatment, and optional UV curing.

With a maximum article diameter of 25–90 mm, article height of 35–250 mm, and printing stroke of 300 mm, the machine is designed for a wide range of bottle and container decoration applications. Its servo-driven printing system helps achieve consistent positioning and controlled printing movement, while the PLC and touch screen provide straightforward machine operation.

Manufactured by Shenzhen Kar Lee Keung Electronic Equipment Ltd., the equipment can be configured according to different workpiece handling and printing process requirements.

Key Product Features

1. Servo-Driven Automatic Loading and Unloading

The machine uses a servo-driven automatic loading and unloading system to reduce manual handling and support continuous production. Automated workpiece transfer helps maintain consistent positioning throughout the printing process.

2. CCD and Servo Pre-Registration

The CCD and servo pre-registration system is designed to improve workpiece positioning before screen printing. This is particularly useful for containers that require accurate placement of printed graphics or multi-color patterns.

3. Fully Servo-Driven Printing System

The automatic printing system uses servo-driven components to control the printing movement. This configuration helps maintain repeatable printing performance and supports accurate positioning for different container shapes.

4. Flame Pre-Treatment

An integrated flame pre-treatment system is provided to prepare the container surface before printing. Proper surface treatment can improve ink adhesion for suitable materials and printing processes.

5. Optional UV Curing

LED or electrode UV curing can be selected after screen printing according to the customer's production process. The UV configuration supports post-print curing requirements for compatible inks.

6. PLC and Touch Screen Control

The complete machine is controlled through a PLC system with a touch screen display. The interface is designed for simple operation and convenient parameter management.

7. Remote Program Debugging

The communication servo system supports remote program debugging, providing additional convenience for equipment commissioning, program adjustment, and technical support.

8. Flexible Fixture Configuration

The fixture can be configured with either vacuum or air inflation according to the workpiece characteristics and handling requirements. This allows the equipment to accommodate different container designs.

Suitable Applications

The Color Shuttle Screen Printer KLK-YS01-1 is suitable for screen printing on:

• Glass bottles

• Cosmetic containers

• Round containers

• Oval containers

• Square containers

• Rectangular containers

• Other compatible containers within the specified dimensions

Multi-color printing is available for applications requiring multiple colors, logos, decorative graphics, or other printed designs.

Technical Specifications

Actual printing speed may vary depending on container geometry, printing artwork, ink, screen, curing requirements, and machine settings.

Container Size and Printing Capability

The machine accommodates articles with diameters from 25 to 90 mm and heights from 35 to 250 mm. The 300 mm printing stroke provides a suitable working range for various bottle and cosmetic container applications.

For round containers with 360° printing, the specified production speed is approximately 25–37 pcs/min. Oval containers can reach approximately 20–30 pcs/min, while square containers are specified at approximately 8–15 pcs/min.

Before ordering, customers should provide the actual container samples or detailed dimensions when special shapes, printing areas, or production requirements need to be evaluated.

Automated Printing Process

The equipment integrates multiple operations into an automated workflow:

1. Automatic article loading

2. Workpiece positioning

3. CCD and servo pre-registration

4. Flame surface pre-treatment

5. Screen printing

6. Multi-color printing when required

7. UV curing or mercury lamp curing configuration

8. Automatic unloading

This integrated process helps reduce manual handling and provides a repeatable workflow for industrial container decoration.

Multi-Color Screen Printing

The machine is designed for multi-color printing on compatible glass bottles and cosmetic containers. Multi-color decoration can be used for brand graphics, product information, decorative patterns, logos, and other printed elements.

The CCD and servo pre-registration system supports accurate positioning before printing, which is important when several colors or printing operations need to be aligned on the same container.

Flame Pre-Treatment and Ink Adhesion

Surface preparation is an important part of container screen printing. The integrated flame pre-treatment system is designed to improve surface conditions before printing and can help enhance ink adhesion for compatible applications.

The appropriate treatment and ink system should be determined according to the actual container material, surface condition, and printing process.

UV and Curing Options

The equipment supports optional UV curing after screen printing. Depending on the required process, customers can select an LED or electrode UV configuration.

The listed UV power is up to 5000 W. A mercury lamp furnace configuration is also available with a specified power of 10 kW, 380 V, 50/60 Hz.

The suitable curing configuration should be selected according to ink type, container material, production speed, and curing requirements.

Control and Remote Debugging

The machine uses a PLC-based control system with a touch screen display. Operators can manage the equipment through the control interface, while the communication servo system provides remote program debugging capability.

This configuration can simplify machine commissioning and support troubleshooting or program adjustment when technical assistance is required.

Fixture Options

Different containers may require different holding methods during printing. The machine supports fixture configurations using vacuum or air inflation.

The appropriate fixture should be selected according to the container shape, surface characteristics, dimensions, and production process. For special containers, fixture requirements can be discussed during equipment configuration.

Application in Cosmetic Packaging

Cosmetic bottles and containers often require decorative printing on curved or irregular surfaces. The Color Shuttle Screen Printer KLK-YS01-1 is designed to handle a range of round, oval, square, and rectangular cosmetic containers within its specified working dimensions.

The combination of automatic handling, CCD positioning, servo printing, flame treatment, and UV curing provides an integrated equipment option for cosmetic packaging decoration.

B2B Equipment Selection Guide

Before purchasing the machine, buyers should confirm the following information:

• Container material

• Container shape

• Article diameter

• Article height

• Printing area

• Number of colors

• Printing artwork

• Required production speed

• Ink type

• Curing method

• Fixture requirements

• Loading and unloading method

• Factory power supply

Providing actual container samples or detailed technical drawings can help determine suitable fixture, registration, printing, and curing configurations.

Company Profile

Shenzhen Kar Lee Keung Electronic Equipment Ltd. is a manufacturing enterprise with capabilities in equipment development, design, and production. The company has been involved in industrial equipment manufacturing for more than two decades and provides equipment for special color printing, curing, spraying, baking, and assembly line applications.

Its product range includes screen printing machines, pad printing machines, hot stamping machines, UV curing ovens, flame treatment machines, screen stretching machines, plate exposure machines, tunnel ovens, cabinet ovens, spray coating equipment, and customized production line systems.

The company emphasizes customer-oriented service, quality management, technology development, production efficiency, and continuous improvement.

Manufacturing and Product Range

The company's equipment categories include:

• Screen printing machines

• Pad printing machines

• Hot stamping machines

• UV curing ovens

• Flame treatment machines

• Screen stretching machines

• Plate exposure machines

• Tunnel ovens

• Cabinet ovens

• LED-specific baking ovens

• Silicone secondary vulcanization ovens

• Water curtain spray booths

• Spray coating production lines

• Belt-type production lines

• Roller-type production lines

• Chain-type production lines

• Automatic and semi-automatic assembly systems

Equipment can be configured according to specific production applications and customer requirements.

Production Capacity and Management

The company operates on approximately 9,000 m² of land and has more than 50 employees and over 500 partners. Its management goals focus on safety, quality, and efficiency, with 5S principles applied to production management.

The company states that its quality management follows the ISO 9001:2000 quality management system.

B2B Ordering and Customization

For industrial buyers, machine configuration should be confirmed according to the actual workpiece and production process. Customers can communicate their container dimensions, printing requirements, expected output, ink system, curing method, and fixture requirements before placing an order.

For customized applications, the equipment configuration can be reviewed based on:

• Product dimensions

• Container geometry

• Printing position

• Number of colors

• Production speed

• Surface treatment

• Curing requirements

• Fixture method

• Automation requirements

This approach helps buyers select a configuration suitable for their specific production line.

FAQ

What products can this screen printer handle?

It is designed for glass bottles and cosmetic containers in round, oval, square, and rectangular shapes.

Can it perform multi-color printing?

Yes. The machine supports multi-color screen printing applications.

What is the article diameter range?

The specified article diameter is 25–90 mm.

What is the article height range?

The specified article height is 35–250 mm.

What is the maximum printing stroke?

The printing stroke is 300 mm.

What is the maximum printing speed?

For 360° round printing, the specified speed is approximately 25–37 pcs/min. Oval printing is approximately 20–30 pcs/min, while square printing is approximately 8–15 pcs/min.

Does it have automatic loading and unloading?

Yes. The machine uses a servo-driven automatic loading and unloading system.

Is CCD registration included?

Yes. The machine uses CCD and servo pre-registration.

What curing options are available?

LED UV or electrode UV can be selected after screen printing. A mercury lamp furnace configuration is also available.

Can the fixture use vacuum?

Yes. Vacuum or air inflation fixture configurations are available.

Can the machine be remotely debugged?

Yes. The communication servo system supports remote program debugging.

Product Summary

The Color Shuttle Screen Printer KLK-YS01-1 provides automated multi-color screen printing for glass bottles and cosmetic containers, combining CCD registration, servo printing, flame treatment, automatic handling, PLC control, and flexible UV curing options.